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Bainite’s Recent development for tyre world is Customized & Stat-of the -art Inner Liner Line. There are multiple assemblies which could be performed in Inner Liner Line. 2×2 Roll Calendar with Feeding Extruders ensures quality rubber sheets.

The Calender in Inner Linear Line is equipped with latest technologies like:

Variable Frequency Drive

Automatic Thickness Control System

Roll temperature Control through individual temperature control units

Hydraulic Nip Controls

Linear Variable Digital Transducer

The four rolls are individually driven for variable friction ratio between Rolls etc.

Jacketed type Spiral Cooled Cooling Drums are being provided for optimal cooling. Imported Tensioning and Centring Systems ensure the very tight tolerances achieved between the two or more Rubber sheets assembly.
This line can assemble Inner Liner with Transition Liner and also Ply with two Chafer at a accuracy of +/- 1 mm without any Air Entrapment.

Bainite’s Inner Liner Line is Designed to-

To maintain the pressure of air inside the tire throughout

To protect the Tire from effects of air inside

To minimize deflection

To prevent leakages

To control heat build up

The Inner Liner should be of impermeable and good quality compound to achieve the above functions. Therefore, the Inner Liner sheets should be:

Controlled Gauge

No surface defects

Complete assembly goes to Wind Up station where Sheets get wound with Liner Let Off Tension Control and Centring System. Two winding stations are provided to ensure continuous operation. Loop Controls and Dancer Mechanism are provided for Synchronisation of different Layers.

Variants

Passenger Car Tyres PCR

Two Wheeler Tyres & Tubeless Tyres

Truck-Bus Radials - TBR

Off the Road Radial Tyres

Special Features

Most Modern & User Friendly

Optimum Utilisation of Space

Fully Automated & Synchronous System

Highest Returns on Your Investment

Customized Calendering Lines

Complete Commissioning Service, Regular Audits, Spares Availability & Quick Response

High Productivity: Without Chafer up to 35 MPM and with Chafer – 28 MPM

Bainite’s Inner Liner Line