Bainite offers customized Tangential Mixers that are highly recommended for mastication, master batch and final batch production. Specially designed contoured rotors are developed in house to ensure proper mixing and dispersion of carbon, silica, fillers etc. Improved compound quality and rapid mixing is possible with our new generation rotors. These are available in 2W,4W & 6W designs.
Our Mixers are equipped with VFD (Variable friction drive) enabling the user to operate individual rotors at different speeds for various mixing scenario (Masters/Finals).
Key Features
Custom Built Mixers
Dimensional Integrity ensures constant batch time for longer period of time
Condition Monitoring- Dust Seals, Bearings & Lube System
Sophisticated Drive System – Gearbox lube oil temperature & Oil level monitoring, Motor Temperature sensing, Latest VFD system with PLC, HMI & SCADA
High Productivity - Enhanced Batch Weight & Batch Cycle
Optimised Critical Parts Changing Methodology
Special Coating on Rotors & Chambers for Increased Life Span
Variety of Rotor Designs (2W, 4W, 6W) for custom mixing requirements
Discharge Door: Bainite offers hinged type “swing away” design operated by double rack and pinion arrangement. Broader Discharge Door to ensure quick Discharge & Zero Leakage
Complete Commissioning Service, Regular Audits , Spares Availability & Quick Response
Rugged & Modern Design
Special Features
The parts of machine which come in contact with material are treated for wear resistance. Based on compound ingredients, MOC (Material of Content) & Special Wear Protective coatings will be formalized specially for high silica usage. This also ensures limited Carbon content. All the parts are machined on CNC for accuracy. They are ultrasonically, hydraulically, steam tested and stress relieved.
- Crack Free Rotor
Our SERVO controlled e-Hopper+ has a smart ram mechanism which offers automatic ram movement based on various mixing scenarios. It is capable to self-adjust speed, pressure and position based on the requirement.
The system is equipped with oil-less bushes and Large Feed Doors for rapid feeding. It provides enhanced cooling and has a dust extraction hood.
- Stock pressure can be varied in single batch
- Ram can be stopped at any position
- Variable positioning
- Fast Acting Ram with 3 Sec Up/ Down
- Sensing Stock pressure and automatically varying the RAM pressure accordingly
- All the above factors can be pre-programmed for different recipes
The rotor has ideal Helix angles for effective stock shearing & distribution. Wings are specially designed for maximum intake of material. These are made with adjustable orientation for various mixing scenarios.
BM Series mixers will be equipped with leakage free SSA, BYH & Special Hydraulic dust stop system which offer Longer Trouble-Free Life & are easily replaceable.
- Superior Design Ensures Zero Leakage
- Available in Oil Less & Water-cooled design
Effective water-cooling channels are drilled across the Rotors, Drill sides, Floating weight, Dust stops, RE plates, & Drop Door for better temperature control.
BM series mixers will be equipped with intelligent drive system featuring
- LVDT– Linear Variable Differential Transformer
- SCADA – Supervisory control and data acquisition
- HMI – Human-Machine Interface
- Sensors – Bearing, Compound & Oil temperatures and level sensors
- VFD – Variable Frequency Drive
- PRM – Programmable recipe management
| Model No. | Lab | BM 25T | BM 40T | BM 80T | BM 120T | BM 180T | BM 240T | BM 270T | BM 310T | BM 440T |
|---|---|---|---|---|---|---|---|---|---|---|
| Volumes (In Litre) | 1.6 | 25 | 40 | 80 | 120 | 180 | 240 | 270 | 310 | 440 |
| Fill Factor | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 |
| Batch Weight @1.15 SG | 1.4 | 22 | 34 | 69 | 104 | 155 | 207 | 233 | 267 | 380 |
| Variable Rotor RPM | 12 to 120 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 | 6 to 60 |
| Rotor Type | 2W | 2W | 2W | 2W | 2W | 2W/4W /SP4 |
2W/4W /SP4 |
2W/4W /SP4/6W |
4W/6W | 4W/6W |
| Motor Power ( in kW ) | 22 | 135 | 175 | 315 | 540 | 850 | 1200 | 1500 | 1500 | 2300 |
| Capacity ( ton / hr) | – | 0.39 | 0.62 | 1.25 | 1.90 | 2.80 | 3.75 | 4.25 | 4.90 | 6.90 |
(Note- Power Rating subject to change as per media)
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Safety Features
Bearing & Dust Seal Protection
Condition and temperature monitoring for the purpose of safety.
Feeding Door & Drop Door
Manual locking provided & provision for wide opening up to 180°.
Floating Weight
Locking pin and motion sensor are provided for the purpose of safety.
Motor Safety
Winding Coil & Bearing Temperature Sensors are integrated with drive interlocks.
Gearbox Safety
Oil low level switch & Bearing temperature sensors are integrated with drive interlocks.
Safety Guards
All moving parts are provided with safety guard.